Manufacturing quality carpets
danfloor have been manufacturing and supplying commercial carpet for around 40 years.
Having control over the whole manufacturing process from tufting to backing means we can carefully monitor the quality of our products and their environmental impact. This section will take you through the whole manufacturing process.
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Highest Quality Yarn
Carpet yarn determines the quality of a carpet. The yarn can influence many aspects such as surface structure, colour and feel as well as the functional benefits including resilience to wear, colour fastness and soil and stain resistance.
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Highest Speed Tufting
Tufted carpet is the most common method of constructing carpets today. Compared to traditional methods of carpet manufacturing tufting carpets is very quick and has a reputation of being sturdy and wearing well over long periods of time.
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Tip Shearing and Backing
Tip shearing is an important stage in the finishing process of tufting carpet as it creates the final look and feel of the carpet. It’s also essential for our carpets to be backed as during the tufting process the fibres are only loosely sewn into the backing fabric.
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Our Environmental Processes
Environmental considerations are integrated throughout all aspects of our business particularly when it comes to manufacturing our carpets. Wastage is kept to a minimum and where possible waste material is recycled.
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